High-Speed Stator Winding Machines
Our needle winding machines are high-speed stator winders. The High Speed SPW series uses fixed or oscillating needles and a vertical spindle that allows for either square track or elliptical needle paths, allowing for higher fills and improved winding. The IOW series can be configured for: multi-needle – open core/flat winding; dual head dual needle – coil winding outer, inner or segment; and single head – coil winding outer or inner.
- The Most Advanced Technology
- Efficient & Precise Winding
- Superior After-Sales Service
| Wire AWG: | 17 – 27 |
|---|---|
| Stack Height: | 10 – 100mm |
| Number of Slots: | Any |
| Core | OD 60 – 300mm | ID 20 – 200mm |
| Number of Axes: | 3 – 4 |
These are typical product sizes. The capability of the machines to manufacture each stator depends on a number of factors including end turn dimensions, winding pattern, bus bar design, etc. Please contact an Odawara sales representative with your unique requirements.
Products Manufactured with Needle Winding Machine Technology
Needle winding machines are high-speed stator winders that use fixed or oscillating needles with precision and efficiency. This technology is essential in manufacturing electric motors and components found in a wide range of products across the automotive, home appliance, industrial, and medical equipment sectors. Through our advanced needle winding solutions, manufacturers have increased production, enhanced quality, and achieved greater automation.
See the chart below for examples of products with an electric motor commonly manufactured with needle winding technology.
| Automobiles | HEV drive & generator, radiator cooling fan, ABS/EESC, EPS, various pumps, etc. |
|---|---|
| Household Electrical Appliances | Air conditioner, refrigerator, vacuum cleaner, washing machine, juicer, mixer, etc. |
| Industry, Medical Equipment | Power tool, generator, MRI, various pumps, etc. |
| Industry, Medical Equipment AO/AV Equipment | Printer, copy, fax, HDD, DVD/CD, etc. |
Typical Stator BLDC Manufacturing Line Structure
STC
Core Stacker
CEL
Slot Cell Inserting
SES
End Cap Inserter/Press
IOW, SPW, OLW, FIW, HAW
Single or Multiple Needle Winding Machines
TIS
Lead Wire Processing Machine
TEM
Terminal Insertion
TUF
Terminal Welding
Stator Tester
Automation and Material Handling
Increase efficiency even further with automation and material handling solutions by Odawara Automation. Our services include:
- Material Handling
- Dunnage Load/Unload
- Automated Machine Load/Unload
- Robotic Systems
- Test Equipment
- Part Transfer Systems: Conveyors and Transfer Pallets
- Vision/Inspection Systems
- Quality System Integration: Manufacturing Operating Systems (MOS) and Manufacturing Engineering Systems (MES)
