Brushless DC Motor Systems

Advanced Motor Technology for Industrial and Commercial Applications

OA’s advanced winding systems for Brushless DC (BLDC) motors are revolutionizing the production of aerospace, automotive, industrial, medical, and power tools. As the need for precision motors continue to rise in prominence, the need for reliable, high-performance motor production systems has never been greater. Tailored specifically for needle winding and segment winding, our BLDC motor systems deliver:

  • Reliability
  • Quality
  • Durability

Automotive Applications

BLDC motors are an important part of the shift from internal combustion engines (ICE) to electric vehicles (EVs). These motors are essential for improving vehicle life, lowering energy consumption, and enhancing overall performance. Our winding systems are designed to manufacture a wide range of BLDC motors.

  • Cold compress pumps for efficient cooling
  • Electric power steering systems
  • Oil and water pumps
  • Blower motors and HVAC compressors

Commercial and Industrial Applications:

Our BLDC motor systems are perfectly suited for inner and outer runner motor designs for drones, pumps, medical, and various automotive and industrial applications. These motors deliver a compact, lightweight design for enhanced ergonomics and exceptional durability, lasting 2–3 times longer than brushed motors. Key benefits include:

  • Compact, lightweight designs for improved ergonomics
  • Extended battery life for cordless applications
  • Up to 3x longer lifespans compared to brushed motors

BLDC Comparison for Needle and Segment Winding

At OA, our BLDC motor designs using direct needle winding enable faster production at a lower cost.  Our BLDC designs using segment winding deliver more power within a more compact footprint

Needle Winding Segment Winding
Slot Opening Critical Not a Factor
Fill Factor Less than Seg. More than Needle
Winding Time Shorter Longer
Interpole Machine Auto More Complicated
Termination Fewer, Simpler More Complicated
Final Assembly Simpler Complicated

Decades of Expertise in BLDC Motor Manufacturing

At Odawara Automation, we have been a trusted partner for BLDC motor production for decades, contributing to groundbreaking projects and enabling innovation across industries. Our expertise ensures every system is tailored to meet your production goals, from prototyping to high-volume manufacturing.

Ready to Transform Your BLDC Motor Production

Contact our team today to learn how Odawara Automation can help you achieve your production goals with precision-engineered systems for BLDC motor manufacturing.

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