armature cell insulating machines form, cut and insert insulation material into the slots of an armature
to your exact specifications.
This cam-controlled machine is an industry standard because of its fast cycle
speeds and ability to run with minimum attention for years and
years. OA custom-engineers your insulating machine for optimal performance
while incorporating quick-change tooling, modular roll cassette
designs, and self-monitoring features such as out-of-paper
sensors, jam sensors, production counters and paper movement
This machine forms,
cuts and inserts a wedge of insulation material across
the top of wire coils in the lamination slots of an armature.
machine shares the cell insulator's cam control mechanism, making it another industry leader in speed,
reliability, and longevity. To make it easier to produce multiple
armature assemblies with the same machine, OA designs your armature
wedge inserter with modular tooling components and forming roll
cassettes. Out-of-paper detectors, jam sensors, production counters, and paper motion
sensors are also available to keep production efficient , day in and day out.
cycle times and quick changeovers are critical
to you – and
your bottom line.
OA 's armature winders come through for you… dual flyer,
performance brushless servomotors in conjunction with a high speed
machine controller allows these machines to wind armatures
faster than ever. Intuitive
software with a touch screen interface enables fast part selection
and instant recall of previous set ups.
OA's quick release chucks, collets,
and winding shields require no tools for change over.
To meet the full
range of your production requirements, OA offers both AC and DC
commutator fusers. AC commutator fusers are ideal for fusing applications
that allow greater fusing tolerances or demand extremely fast cycle
commutator fusers offer more precise fuse control
and the most efficient use of energy during the fastest cycle
times. OA commutator fusers feature stepper motor indexing to position the part
precisely for fusing every tang and automatic load/position mechanisms
that ensure repeatable processing standards. OA’s
patented SmartSense system monitors critical elements of the fusing
process in real time, enabling you to respond on a
micro-processing level - for ultimate control.
Odawara’s precision, servo
Commutator Lathe finishes the face of your commutators to a precise
diameter, while maintaining a tight bar-bar and TIR measure.
servo controlled tool feed ensures you a micro finish that is
constant throughout the production run.
OA stator stack
welders join a lamination stack together to create the core component of
your stator assembly. OA offers stator
welders as stand-alone machines with manual load/unload features… or
as an integrated component of a fully-automated, multiple-station assembly
machine. Along with modular tooling
for fast production changeovers, OA stator welders incorporate multiple
stringers of laminations mounted on a rotating carousel to provide
a constant supply of laminations -- even while reloading. You can customize your OA
stator welder to feature 2 or 4 TIG or plasma welding torches.
OA stator cell
insulators form, cut to length and notch (if required) precise
segments of insulation material and insert them into the cells
of the stators. OA stator insulating machines can be designed to
run as a
manual load/unload machine or as a fully automatic one. Custom-designed
gauge blocks provide for easier changeovers, along with paper-length
pre-sets that help you quickly set up for stators of different stack heights.
Multiple pin-set positions for selecting the right punch
position for your parts and “out of paper” sensors all
contribute to keeping your machine in production.
OA provides a wide
range of direct needle and flyer machines for a wide range of stators.
The Model HAW is designed to accommodate universal two-pole stators. The
SPW model accommodates multiple pole inside wound stators similar
to stepper type motors. The FIW model winds small outside slotted
stators while the IOW winds either outside or inside slotted
Inside or outside wind or direct needle, Odawara
definitely has a winder that can meet your part's specifications.
OA terminal fusers
trap and weld the magnet wire leads to stator terminals in the configurations
you specify. Not sure whether you want to use AC or DC fuse controllers
to get the best fuse possible for your parts? We can help you
weigh the pluses and minuses of each. With OA terminal fusing
machines, you can modify the fuse control parameters from the operator touch
screen to get smooth-running production with easy changeovers.
Quick-change release mechanisms, unique-fit electrodes, and run-time
diagnostics all help you maximize parts production with minimal downtime.